Overview 
Ferrous Foundry
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Moulding Facilities
- Stack Moulding Line with Motorised Transfer Car
- Green Sand M/c Moulding Lines (Simultaneous Jolt-Squeeze SFMA 450)
60 Moulds per hour - No Bake Fast Loop Moulding Line (Continuous Mixers - 6 TPH & 10 TPH) with Compaction Table, Auto Stripping Rollover, Inline Flood Coat, Infrared Curing & Secondary Curing Ovens
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Moulding Sand Process (Preparation & Reclamation)
- Green Sand - Casting weight range - 100gm to 85Kg
(Mould box size - 600mm x 650mm x 150mm/250mm) - No-Bake - Casting weight range - Up to 800Kg (Capacity - 1.5mt of Casting per hour)
- Stack Moulding - Cold Box Core Shooter
- Green Sand - Casting weight range - 100gm to 85Kg
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Core making Process (Preparation & core Sand Distribution)
- No-Bake - Ester Cured Phenolic(Alpha-set), Water Soluble Phenolic (Ecolotec), Polyurethane Cold Box Binders (Politec)
with Cold-box
Core Shooter Machine - 3 Nos. with Auto Core Sand Distribution
- No-Bake - Ester Cured Phenolic(Alpha-set), Water Soluble Phenolic (Ecolotec), Polyurethane Cold Box Binders (Politec)
with Cold-box
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Melting Furnace
- 0.5 Tonne (2 Crucibles) X 650 Kw Induction Furnace
- 1.0 Tonne (2 Crucibles) X 750 Kw Induction Furnace
- 0.5 Tonne (2 Crucibles) X 450 Kw Induction Furnace
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Testing Facilities (NABL Accredited Laboratory)
- Metallurgical Laboratory - Microscope with Image Analyser
- Spectrometer Along with Chemical Laboratory for Wet Analysis
- Mechanical Testing Lab - Electronic UTM, Charpy Impact Machine, Hardness Testing Machine
- Sand Testing Laboratory
- NDT - Ultra Sound Test, MPI, DPT
- Radiography Testing
Common Material Grades
| Grey Iron & Malleable | Ductile Iron | Steel |
|---|---|---|
| FG 200, FG 260, FG 250 | GGG 40, GGG 50 | SAE/AISI 1040, 1030 |
| ASTM A 352-80 IIIA | IS 1865 Grade 400/18L, 450/12, 500/7, 400/15, 600/3, 700/2 | DIN 17182 GS20Mn5(V) |
| Malleable Iron (White Cast Iron) | ASTM A 536 Grade 65-45-12; 80-55-6; 60-40-18 | SCW480 |
| Alloy Graded Grey Cast Iron | Austempered Grades | EN 19, EN 24 |
| Grade 30 (Alloyed) | SSF Grade 450/18; 600/10; 500/14 | G24 Mn6 + QT1 |
| Special Grade (SGCI) 500/10; 700/6 | G24 Mn6 + QT2 | |
| Low Alloy Steel Grades | ||
| AISI 8630; 1035 - C35 | ||
| SilicoManganese (SiMn) | ||
| SC 1045 [130 -115]; [115 - 95] | ||
| ASTM A148 [80 - 40] |
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100000 Sq. Ft.Total Facility Area
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12000 MTAnnual Production Capacity
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Green Sand Moulding with Automated Sand Reclamation with Mechanical Reclamation Plant
Green Sand Moulding with Automated Sand Reclamation with Mechanical Reclamation Plant
Green Sand Moulding with Automated Sand Reclamation with Mechanical Reclamation Plant
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Stack Moulding
Stack Moulding
There are Cold-box Core Shooter Machines (4 Nos.) of capacity 10 Kgs., 15 Kgs, 20 Kgs & 25 Kgs
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No Bake Moulding with Automated Sand Reclamation with Mechanical Reclamation Plant
No Bake Moulding with Automated Sand Reclamation with Mechanical Reclamation Plant
The No-Bake Moulding Line runs with a PLC Controlled 10TPH & 6TPH Continuous Mixer
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Core Shop with Automated Sand Distribution & Reclamation Plant
Core Shop with Automated Sand Distribution & Reclamation Plant
There are Cold-box Core Shooter Machines (4 Nos.) of capacity 10 Kgs., 15Kgs, 20Kgs & 25Kgs
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Melting & Pouring
Melting & Pouring
Nipha Ferrous Foundry is equipped with 3 Core - less Induction Furnaces of 2x0.5 Tones & 1x1.0 Tonne
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Fettling – De-coring, De-gating & Grinding
Fettling – De-coring, De-gating & Grinding
We use Pneumatic Chisels for de-coring of castings. The Grinding is done in a series of operations
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Shot Blasting
Shot Blasting
Nipha Foundry is equipped with 3 Tumblast Machines of 500 kg / batch Capacity
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Painting / Coating
Painting / Coating
NIPHA is equipped with world class automated powder coating plant which ensures high quality
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Heat Treatment
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Design & Development (R&D)
Design & Development (R&D)
NIPHA operates a dedicated in-house pattern shop with an experienced team developing precision teak wood and aluminium patterns for casting development and tooling. Patterns are machined on VMCs to achieve high dimensional accuracy, repeatability, and optimized casting weight.
R & D
- In-House Design and Development Teams
- Reverse Engineering using 3D Scanning via Faro Arm
- Software such as AutoCAD, Siemens NX, Master CAM, SolidWorks, Catia
- Dedicated Tool Room for faster tool development
Certifications & Recognitions
These certifications are a testament to our unwavering dedication and commitment to delivering excellence in everything we do.
Associated Products
Explore more of our cast-iron solutions catering to various industries.
Why Choose NIPHA
Precision-engineered range of products with unmatched reliability and superior performance.
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Quality Assurance
We ensure superior precision and durability through rigorous testing and superior craftsmanship.
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Innovative Solutions
We pioneer cutting-edge technologies to meet evolving industry demands with unmatched expertise.
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Industry Leadership
We continuously set benchmarks in quality, performance, and reliability through decades of experience.
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Efficiency Across Industries
With a commitment to excellence, we manufacture products that deliver value to diverse applications.
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Customer-Centric Approach
We prioritise client satisfaction by offering tailored solutions and responsive support services.
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Continuous Improvement
Our focus is always on embracing innovation and refinement, to exceed customer expectations consistently.
